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The 240 Project
The idea behind this project is to do the highest quality turbo setup
with very little out of pocket cash. This my buddy Bryan's car (one of the
guys that help me with the Miata). Almost all the part have been donated
to Bryan for the many hours of work he has put in on other peoples cars.
the fuel system was done a couple of months ago preparing boost. It
consist of SAFC, 370cc injectors, Malipassis rising rate fuel pressure
regulator.
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Parts
Fuel System:
HKS SAFC
370cc Injectors
Malipassis RRFPR
Porsche 944 fuel pump
Exhaust side:
20g turbo
Fake Tial 38mm Wastegate (Fial)
Header Flange
T3 Flange
Box of weld els and pipe
Mandrel bends
Intake Side:
CHEAP ASS Cold air intake off
ebay
Carbon Fiber Intake pipe for 1g
eclipse
Misc:
Oil lines
Misc oil fittings Motor mounts
Oil filter Oil
Vacuum Line
Total: |
Price
Free
Free
Free
Free
FREE (he put in a LOT of hours
for that one)
Free
$30 shipped off ebay
Free
Free
Free
$40
had it
Free $35
$5 Free
$10
$0.60
$120.60!!!!!!!! |
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It's a '91 240sx with KA24de. It has Silva front in due to a accident.
and Tien Sport suspension |
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Bryan bitching to take the picture
faster...... the engine might spool it..... haha the turbo is for my
truck. |
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aaaaahhhhh That's more like it, a 20G |
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I made this manifold with just some scrap
pipe I had. I welded all the tubing, milled it flat and welded in to
the flange. The turbo flange will later be fitted |
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A little vise work to make a
round peg fit a square hole |
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the easy way of making things flat |
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I don't think it could have turned out any
better.. There is perfect clearance on every thing. The turbine inlet
flange is angle so it points the down pipe in between the tranny and
steering column. Not bad for $30 and a little time |
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Yes we are running external dump on the
wastegate |
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while lifting the engine (to pull the
oil pan) we noticed the engine mounts were totally separated and gravity
was holding the motor in. Screw spending $230 on Nismo engine mounts we
made these for $5 |
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Almost solid motor mounts. They are 2.125 in
diameter and 2.700 tall pieces of plastic, we used plastic for the only
reason I had it. The mounts are not as harsh as I thought they would be.
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mmmmm carbon fiber intake... it was borrowed
of a unfinished project. Its for 1g DSM |
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another loud ass import. Turbos really don't
muffle the car much. |
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We made a cold air intake into a hot air
intake. Later we will add a Intercooler, But for now It works |