The 240 Project

 

The idea behind this project is to do the highest quality turbo setup with very little out of pocket cash. This my buddy Bryan's car (one of the guys that help me with the Miata). Almost all the part have been donated to Bryan for the many hours of work he has put in on other peoples cars.

the fuel system was done a couple of months ago preparing boost. It consist of SAFC, 370cc injectors, Malipassis rising rate fuel pressure regulator.

 

Parts

Fuel System:

HKS SAFC

370cc Injectors

Malipassis RRFPR

Porsche 944 fuel pump

Exhaust side:

20g turbo

Fake Tial 38mm Wastegate (Fial)

Header Flange

T3 Flange

Box of weld els and pipe

Mandrel bends

Intake Side:

CHEAP ASS Cold air intake off ebay

Carbon Fiber Intake pipe for 1g eclipse

Misc:

Oil lines

Misc oil fittings

Motor mounts

Oil filter

Oil

Vacuum Line

 

Total:

Price

 

Free

Free

Free

Free

 

 

FREE (he put in a LOT of hours for that one)

Free

$30 shipped off ebay

Free

Free

Free

 

 

 

$40

had it

 

 

Free

$35

$5

Free

$10

$0.60

 

$120.60!!!!!!!!

 

 

 

It's a '91 240sx with KA24de. It has Silva front in due to a accident. and Tien Sport suspension

  Bryan bitching to take the picture faster......

the engine might spool it..... haha the turbo is for my truck.

  aaaaahhhhh That's more like it, a  20G
  I made this manifold with just some scrap pipe I had. I welded all the tubing,  milled it flat and welded in to the flange. The turbo flange will later be fitted
   A little vise work to make a round peg fit a square hole
   the easy way of making things flat
  I don't think it could have turned out any better.. There is perfect clearance on every thing. The turbine inlet flange is angle so it points the down pipe in between the tranny and steering column. Not bad for $30 and a little time
  Yes we are running external dump on the wastegate
    while lifting the engine (to pull the oil pan) we noticed the engine mounts were totally separated and gravity was holding the motor in. Screw spending $230 on Nismo engine mounts we made these for $5
  Almost solid motor mounts. They are 2.125 in diameter and 2.700 tall pieces of plastic, we used plastic for the only reason I had it. The mounts are not as harsh as I thought they would be.

 

 

  mmmmm carbon fiber intake... it was borrowed of a unfinished project. Its for 1g DSM
  another loud ass import. Turbos really don't muffle the car much.
                                                 We made a cold air intake into a hot air intake.  Later we will add a Intercooler, But for now It works